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Superheated Water Sterilize

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Autoclave Superheated Water Sterilizer is a highly efficient sterilization process for airtight containers.The hot water circulates using sanitary mercury and passes through the heat exchanger. The heat exchanger uses industrial steam and cooling water.Circulating mercury of this autoclave is designed with a high-efficiency circulation effect, and the temperature rises consistently during heating. The temperature of the autoclave is ideally distributed during the sterilization period. The heat exchanger conforms to the US FDA double tube plate design or adopts plate heat exchanger. Our plant assure sterilization in conformity with good manufacturing practices for LVPs, SVP etc. and in accordance with the cGMP issued by FDA. In short, excellent engineering coupled with efficient manufacturing.

The process water is circulated through sanitary pumps via heat exchanger, industrial steam or cooling water is admitted to the external heat exchanger. Circulation Pump is designed for high circulation performance, temperature rise averagely during heating and optimal temperature distribution during sterilization. In order to comply with FDA standards, external heat exchanger is using double-tube sheet heat exchanger or plate heat exchanger.

Features :
  • The panel of the autoclave use HMI touch screen control.
  • Program Flow: HMI control. Easy operation. Providing three sterilization programs or customized specifications as requirements.
  • Simple & Safe operation: The automatic program provides complete and safe control to ensure safe operating condition.
  • Also, temperature recorder is continuously monitoring and recording the sterilization process.


Applications :
  • For medical equipment, syringes, sterile clothing.
  • For instrument, solution, clothes, rubber, wrapped or unwrapped material sterilization.
  • For the membrane container, PE、PVC or PP materials sterilization.
  • For ampoule & vial bottles, glass bottle sterilization


Specification :
  • Sterilization chamber in 316, 316l and stainless steel.
  • Piping and valves directly connected with chamber in stainless steel.
  • Chamber piping all valves and fittings are sanitary class.
  • Insulation by Glass wool.
  • Automatic temperature controller.
  • Automatic temp. Recorder - 6 points or 12 points.
  • Sealed Door Packing: Use heat-resistant silicon rubber material ring packing.
  • Absolute air vent filter for prevention of sterilized product contamination.
  • One door or pass through type double doors.
  • Single wall (cylindrical chamber) or double walls (parallelepiped chamber) body.
  • All control and safety components are adapted to the higher temperature and pressure.
Standard Model
(APSR,APWR,APST,EOG)		 Capacity
(Liter)		 Steam Consumption
(Kg/Hr)		 Chamber Dimension
(m/m)		 External Dimensio
(m/m)
W H D W H D
200 200 55 500 500 800 1200 2000 1100
360 360 60 600 600 1000 1350 2100 1300
480 480 100 600 800 1000 2000 2150 1300
600 600 120 600 800 1000 2000 2150 1300
1000 1000 150 800 1000 1250 2800 2300 1550
1200 1200 150 800 1000 1250 2800 2300 1550
1500 1500 160 1000 1000 1500 3100 2300 1500
1800 1800 160 1000 1200 1500 3100 2500 1800
2160 2160 200 1200 1200 1500 3300 2500 1800
5400 5400 250 1200 1500 3000 3300 2800 3300
※ We can accept customer specify specification.
Construction & Structure :
  • Safe construction: The chamber is designed and fabricated by the high engineering technique and under the supervision of the government agencies.
  • Sealed door packing: Using silicon rubber material ring packing.
  • Program flow: Using HMI control, for easy of operation and provide three sterilization programs or by customer specifications.
  • Simple & safe operation: The automatic programs provide with complete and safety control to ensure safe operating condition.
  • One door or pass through type double doors.
  • Single wall or double walls with a steam jacket.
  • Temperature recorder for continuous checking of the sterilization process. (6 points)
  • Finely filteret chamber steam.
  • Air vent completed with absolute air filter for prevention of contamination of sterilized material.
  • The panel uses LCD touch screen control.
  • Option RS232 can connect with computer direct to calculate F0.
  • Ensure the autoclave completely corresponds with cGMP regulation and offers IQ & OQ documents.


Uses :

sterile Healthcare counter pressure sterilizers are ideal for Pharmaceutical Companies, Laboratories, & Food Processing Industries, etc. They are designed for safe & efficient sterilization of various items such as Solutions in closed containers viz. ampoules, vial, glass bottles, PVC bottles, PE bottles, PP bottles, IV Bags, Semi-open containers, Blister Packing, Contact Lenses etc.

Sterilizer Are Designed In Two Different Types :

"SWS" type where treatment is carried out with forced Superheated Water circulation with spray distribution system

Construction :


Superheated Water Sterilizer “sws” Process :

Circulation Water (DM) is filled inside the chamber then it is drawn with help of centrifugal pump & heated with external heat exchanger. The water is then showered on the load through proper distribution system inside the chamber. Sterilization up to preset temperature level & time.

Cooling is done by supplying water to heat exchanger thus indirectly cooling circulation water.

Air counter pressure is maintained throughout the process to prevent damage to product container.



Automatic Process Control System :

The control system is consisted of advance PLC & Printer. This unit controls complete sterilization by managing various parameters such as Fo, Temperature, pressure etc. It has an easy operator interface with possibilities of customization of cycles & manual operations.

The system gives complete process documentation with the help of in-built system.

Computerized control system (SCADA) to communicate with PLC for controlling & supervising the process externally. (Optional Feature)

Genral Information Loading Working Working Loading Capacity
Chamber Size(in mm) Diameter (in mm) Height (in mm) Pressure Abs, bar Temperature C 500ml Glass Bottles Approx
W H D          
900 900 1200 1350 650 3.6 130 450
900 900 1800 1350 650 3.6 130 650
900 900 2400 1350 650 3.6 130 900
900 900 3000 1350 650 3.6 130 1350
1200 1200 2400 1700 650 3.6 130 2200
1200 1200 3600 1700 650 3.6 130 3200
1200 1200 4800 1700 650 3.6 130 4200
1200 1200 6000 1700 650 3.6 130 5400
※ As per your need We also offer any other chamber dimensions/specifications designed for special applications/requirements.